What IS A TUBULAR HEATER AND WHAT ARE ITS BENEFITS?

Are you looking for an inexpensive, quick, and reliable way to heat your industrial products? A more adaptable and economical replacement for central heating is a tubular heater.

Many manufacturers are choosing tubular heaters because they are versatile and compact. In addition, tubular heaters from reputable manufacturers will have low energy demands compared to their functions.

In the next section, we will explore the benefits associated with tubular heaters purchased from an upright tube heater manufacturer. So, start here.

 

What is a tubular heater?

 

A tubular heater is an electric heating device consisting of a tubular-shaped metal casing enclosing a heating element, usually a metal wire coil or ceramic rod. The heating element generates heat when an electric current pass through it. The metal casing protects the heating element and distributes the heat evenly across the surface of the heater.

In the industrial field, tube heaters are widely used in the heating process of petroleum, chemical, rubber, plastic, food, electronics, and other industries, as well as the heating of air, water, oil, steam, and other media. In daily life, tube heaters may appear in domestic water heaters, air conditioners, heating, and other systems, but these applications are relatively rare, mainly in the industrial field.

 

What is the function of a tubular heater?

 

The heater’s design allows for efficient and uniform heat transfer to a surrounding medium or object. Here are the specific functions of tubular heaters:

  1. Precise temperature control

Tubular heaters can heat liquids, gases, or solid surfaces to a specific, constant temperature, crucial for chemical experiments, biological incubation, or other temperature-sensitive processes.

  1. Rapid heating

The efficient heat conduction design of tubular heaters can quickly reach the desired temperature, making them suitable for applications requiring fast heating.

  1. Energy efficiency

The structural design and heat transfer method of tubular heaters provide high energy efficiency, reducing energy loss and lowering operating costs.

  1. Uniform heating

Tubular heaters deliver an even distribution in various applications, ensuring consistent overall temperature across the heated object.

  1. Flexibility and adaptability

Tubular heaters can be bent and shaped according to the needs of different applications, making them suitable for various custom heating solutions, such as mold heating, heat presses, and pipe heating.

  1. Frost protection

Tubular heaters can be used to prevent pipes from freezing or to provide low-level background heating in cold spaces, such as greenhouses, garages, or storage rooms.

In conclusion, tubular heaters have various specific functions, including precise temperature control, rapid heating, energy efficiency, uniform heating, flexibility and adaptability, and frost protection. These functions make tubular heaters widely applicable in a range of scenarios.

 

What are the benefits of a tubular heater?

 

Tube heaters are very important to industrial production, and here are some of their advantages.

  1. Precision

Tubular heating elements are known for their accuracy. They provide advanced temperature control, superior temperature management, and accurate heat transfers.

The flexibility of tubular heat allows it to be used for almost any production. This is one of the benefits you can use to sway your decision if you buy tubular heat for sale.

Tubular heating elements can perform better and last for longer with extreme accuracy. In addition, you can be assured that the heaters you buy are durable if you purchase them from Hasceto.

  1. Compact Size

Tubular heating is compact and portable, which has many advantages. The smaller, portable size makes installation easier.

They are also easy to maintain, clean, or replace, provided you purchased the tubular heaters from a reputable source.

Because these components are generally simple to remove and replace, manufacturing time barely increased.

  1. High Working Temperature

The temperature exchangers have no liners and are fully welded. The absence of liners means no problem with high temperatures as in other configurations. It is also an excellent choice for heat transfer or welding, as it can withstand high temperatures

  1. Low Maintenance

It is a fully welded construction, as almost no spare parts are required.

Assembly of tubular heat is also easy. To make it easier to reach inner tubes and tube sheets, the components were made readily and easily accessible.

 

What are the types of tubular heaters?

 

Tubular heaters are a type of heating element that is versatile, efficient, and can be used in various applications. Here is a detailed description of the kinds of tubular heaters you mentioned:

  1. Tubular Heater for Hot Runner Manifold

This type of tubular heater is designed specifically for hot runner systems in the plastic injection molding industry. They can heat the hot runner system evenly, ensuring the plastic maintains a constant temperature throughout the process. This helps optimize the production process, improving product quality and production efficiency.

  1. Finned Tubular Heater

Finned tubular heaters have fins attached to the outer surface of regular tubular heaters, increasing the heat dissipation area and improving heat exchange efficiency. They are primarily used for heating air or gas, such as in heating systems, drying ovens, and other industrial or commercial applications.

  1. Screw Plug Tubular Heater

Screw-plug tubular heaters consist of one or more tubular heating elements and a screw plug, which can be installed directly into the container or system that requires heating. They are commonly used for heating oil, water, and chemicals and are suitable for industrial and commercial applications, such as heating oil tanks, water tanks, and reaction kettles.

  1. Flanged Tubular Heater

Flanged tubular heaters fix tubular heating elements onto a metal flange, making installing the heater into containers or piping systems easy. These heaters are typically used for heating liquids, gases, and solids in large containers or industrial processes, such as oil, water, chemicals, steam, and air.

  1. Teflon Coated Tubular Heater

Teflon-coated tubular heaters have a layer of Teflon (PTFE) material applied to the surface of the tubular heating element, providing good corrosion resistance and chemical resistance. These heaters are particularly suitable for heating solid acids, strong bases, and other corrosive liquids and are widely used in the chemical, food processing, and pharmaceutical industries.

 

What company makes tubular heaters with a good reputation?

 

There are many tubular heater suppliers and manufacturers on the market. The question is whether they all deliver high-quality products while meeting your needs. Unfortunately, the reply is no. So how can we locate a tubular heater manufacturer that is experienced, capable, and trustworthy? HASTECO Heating has been manufacturing heating elements for over 24 years.

When selecting a heater manufacturer, the materials used in producing the heating elements are one of the main questions—the use of advanced technology by the supplier and the durability of its products.

HASTECO Heating Technologies can help make your next project successful. Besides tube heaters, we also have other types of heaters, like heating coils and so on. Call us today. Our skilled team can meet and exceed your quality expectations.

 

Most Asked Questions About Tubular Heater

 

Q1: Is it safe to use a tubular heater?

Ans: It can be a safe and reliable way to heat a room. Their design focuses on safety. They are a safe way to heat an area without using paraffin or electric heaters, which could be dangerous.

It is used to heat a garage, greenhouse, or shed quickly. It doesn’t have an open flame and provides a comfortable temperature during winter.

Q2: Is it expensive to run a tubular heater?

Ans: Heaters can be very cost-effective to operate. They only produce 60W of heat per foot, and they only cost half a penny an hour.

Electric fans and heaters are expensive and consume a lot of energy. On the other hand, the tubular heater is an affordable and efficient way to heat up a small space.

Q3: How can I avoid accidental burns from the tubular heater?

Ans: Tube heater guards exist to prevent anyone from accidentally touching the heater. Suppose you have kids or want to avoid accidents. Then, you may also purchase tube heater guards. The cage-like construction aims to diffuse heat evenly. However, it also acts as a barrier, preventing accidental contact with the element.

Sales representive Luke

Luke

As the devoted CEO of Hasteco, I've spent countless years nurturing my passion for heating elements. Warmly inviting you to connect & collaborate for cozy, tailor-made solutions. Get in touch!

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