When to Use Over-The-Side Immersion Heaters
In the heating industry, there are many innovations being launched. Among the different types of immersion heaters, one that is used for heating large and open containers is the over-the-side immersion heaters. These immersion heaters are designed to immerse directly in the containers and speed up the heating process.
If you are curious to know the applications of over-the-side immersion heaters, the benefits, and when the best time to use them is, this article is just for you. Here, we have mentioned all the intricacies related to these heaters. So, let’s jump directly into the article.
What are Over-the-Side Immersion Heaters?
Over-the-side immersion heaters are made from advanced technology that can help you immerse the heaters in the liquids and containers used in industries and maintain high temperatures. The question is, how do these immersion heaters work? These over-the-side immersion heaters have a heating element that is enclosed in a sheath, which forms tubular heating elements.
This assembly of parts allows the users to immerse the heaters directly in the container from the top, or you can even fit them on the side of the containers so that they don’t move around. Once the heaters are fitted, you can turn on the power supply, which will allow the electricity to flow through the heaters, ensuring that the medium remains heated.
One of the main reasons why these over-the-side immersion heaters are used is because they take up significantly little space and properly fit even in snug and small spaces. These heaters are also very efficient because they are in direct contact with the medium, which quickens the entire heating process. Another great thing about these immersion heaters is that they reduce energy loss, and about 100% of the electrical energy is converted into heat energy as they are in direct contact with the liquid.
Applications of Over-the-Side Immersion Heaters
Over-the-side immersion heaters have an extensive range of applications. These immersion heaters are known for keeping the temperature of the medium constant, and this feature can be beneficial in a lot of industries. If you are curious about some of the significant applications of over-the-side immersion heaters, then keep reading below.
Chemical Industries
The first and major application of over-the-side immersion heaters is in the chemical industry. Maintaining the temperature constant is crucial to ensuring proper reactions and processes. This is where the over-the-side immersion heaters come into action. These immersion heaters can easily fit on the side of the containers and efficiently heat them and maintain the temperature. This ensures a proper temperature throughout the chemical.
Freeze Protection
Another application of these over-the-side immersion heaters is that they can work amazingly in freezing winter weather. One of the main challenges in the industries is that during the winter, chemicals and liquids can freeze, making the process halt. However, this is not the case if you use immersion heaters.
The over-the-side immersion heaters can work amazingly if you want to keep the water and liquids running and protect them from freezing. They can also be good for purifying and sanitation of the liquids, which will keep the project going.
Water Treatment and Heating
Over-the-side immersion heaters are also widely used in water treatment and heating plants. They can be used in boilers and storage tanks to prevent water from freezing. These immersion heaters can ensure reliable heaters and help maintain a consistent temperature. These processes can also be used in HVAC systems, commercial heating systems, and many other industries.
Viscous Liquids
There are a lot of different industries where the viscosity of the liquid plays a preeminent role. In such cases, the over-the-side immersion heaters can use to maintain the viscosity of the liquids. This means that products such as oil, wax, and gas can get disturbed, and the viscosity can decreas if a cold temperature is used. This is why the over-the-side immersion heaters can use in these materials, as they keep the material heated and maintain the temperature of the liquids.
Benefits of Using Over-the-Side Immersion Heaters
Over-the-side immersion heaters can offer a range of benefits in industrial settings. Below, we have mentioned their critical advantages.
Easy in Installation
One of the significant benefits of using these over-the-side immersion heaters is that they are straightforward to install. They can be available in a lot of different shapes, which makes the installation process very simple and easy. These immersion heaters can quickly dipp in the liquid and fit at the side of the tanks. This also eliminates any kind of modifications that need to add heaters to the tank, and this will also reduce the money you need to invest in the modifications.
Reduce Maintenance
immersion heaters reduce maintenance efforts. These heaters are easy to access, which means you don’t have to put a lot of effort when it comes to cleaning or maintaining their heaters. They can install on the side of the tank,, which means you have direct access to them, and you can keep them clean. In case of any repairs, you don’t have to remove the heaters entirely; instead, you can easily handle them while mounting on the tanks.
Efficient Heat Transfer
Another significant benefit of using these over-the-side immersion heaters is that they are very efficient in transferring heat. They are present inside the tank and mounted on the walls. This means that they will be in direct contact with the liquids. Hence, the transfer of the heat will be much more effective. It can seen that since the liquid is in direct contact with the heater, the power will convert into heat and the heat will transferr directly to the liquid, reducing any form of energy loss.
Factors to Consider When Choosing Over-the-Side Immersion Heaters
Now that you know what immersion heaters are and their applications, it is time to teach you about the different factors you need to consider when it comes to choosing one. Below, we have mentioned some of the major features that you should keep in mind when you are purchasing an immersion heater.
Tank Considerations
The first thing you need to keep in mind when choosing immersion heaters is the tank’s size. You need to pick the immersion heaters according to the tank dimensions so that you don’t choose a size that is too small and might obstruct other parts and equipment in the tank.
Also, the liquid in the tanks plays a crucial role in determining the immersion heater. Depending on the type of chemical present in the tank and the temperature that you need to maintain, you need to pick the sheath material for these immersion heaters.
Heating Requirements
The main usage of immersion heaters is to ensure that they provide the right amount of heat. This is why the heating requirements also play a crucial role. Each kind of chemical needs a different type of heat to stay in the liquid. This is why you should pick the immersion heater that can provide the heat according to the chemical.
You also need to check the chemical’s volume, which will also affect the heating requirements. If the volume is large, then you will need immersion heaters that provide a high amount of heat so that the heat transfers properly throughout the tank.
Installation
When picking the immersion heaters, you should choose the one that is easy to install and access. People often don’t consider this, and when they need to repair or clean the immersion, they face many difficulties. This is why it would be best to keep this factor in mind before investing your money.
Where to Find the Best Over-the-Side Immersion Heaters?
immersion heaters can commonly use in industries as they are easy to install, have the best heat-transferring features, and so on. But the question is where to find the best immersion heaters. Now your search is over because Hasteco is here to save you.
Hasteco is an industrial heater manufacturer that offers the best and top-tier quality heaters to its clients. They have the best and the most experienced teams of engineers who design the most advanced heaters for people to use in their industries. Hence, if you are trying to find good quality heaters, this is the place you need to visit.
Final Words
Over-the-side immersion heaters are very beneficial as they can easily fit on the side of the tanks and provide the best heat to the liquids. There are also many other benefits and reasons why people pick these heaters over others. Hence, we hope this article was beneficial for you and that you now know when to choose immersion heaters. Also, make sure to check out Hasteco for the best high-quality immersion heaters.
